On November 30th I started working on an Iron Man suit to wear to the Avengers movie premier in May. My friends and I are all dressing in costumes, and I claimed Iron Man right away.
The suit is made of regular craft foam, and uses both a 2mm and a 6mm thickness for various parts. It is made using modified Pepakura files and, while not an exact replica of the Mark VI suit, it is fairly close.
Once the weather here clears up a bit I'll be resin-ing and painting, but until then I'll be fine tuning and tweaking the design.